Router Plane

Monday, December 12, 2016

Dining/Game Table - #16a Christmas Ornaments

It is now early December and at my wife’s suggestion I find that I need to make some Christmas ornaments for gifts soon.  As a result, the Dining/Game table work is on hiatus for a week or so.  

The ornaments are going to be turned on the lathe and are not huge.  For material, I went through my scraps and came up with three pieces.  First is a split cutoff from one of the rough sawn oak planks I am using to make the table top.  Second is a cherry remnant from the Maloof Rocking Chair that had a crack in the center and last is a cutoff from a cherry/cocobolo laminated piece I had glued up for the neck of an acoustic guitar I made some years back. 
 
The cracked cherry was easiest as I just cut square blanks working from the outside in discarding most of the cracked area.  The cherry/cocobolo laminated piece was the next easiest.  I worked from the existing two flat square faces in until I got a square blank with the cocobolo centered.  The oak took a little longer, first I flattened the rough sawn faces but at 1 3/8” thick it was a little thin so I laminated two pieces together.   When done, I had enough blanks for probably three times the number of ornaments I am going to make.  That’s not a problem I will just put them away until I need them for something else later.

The process for doing these turnings are a bit different than most of the things I do.  There is no real detailed plan, I will at best have a rough sketch to work from or just an idea.  That’s the case of the pieces in the photo below, no drawn-up plan at all, not even a sketch.  I used the long oak blank for a pair of Christmas trees one convex and one concave tuning them until they looked right.  What’s shown is just before I cut them apart.  The dark lines are made by making a small groove then friction burning it by holding a wire in the groove with the lathe turning.

After the Christmas trees, I made a few ornaments out of the solid cherry blanks then finished up with two out of half of the cherry/cocobolo laminated blank.  I did end up making a template for the oval shaped piece on the left.  I wanted a constant symmetrical curve and thought it would help. 

For the hangers I took a regular wire ornament hanger, straightened it, cut it in half, bent it around a drill and used a pair of pliers to twist the ends together.  Using cyanoacrylate (super) glue I glued them in a 1/16” hole I had drilled in the ornaments while they were still on the lathe.

Some of the pieces ended up pretty close to the sketch and some, well, not really close at all.  When finished, I had 8 ornaments of various designs.  Here they are along with my air-brush setup ready to finish.


Using the air-brush I sprayed a couple coats of lacquer on the ornaments let them set overnight and finally lightly wet sanded them with a 4,800 grit pad. 


All done and just in time too.  Now it’s back to working on the table top.


Next Up –  The Top, Biscuits, Glue-up & a Change

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